|
Manufacturing
Processes - Filament Winding
 |
|
|
Description
This
process is primarily used for hollow, generally circular
or oval sectioned components, such as pipes and tanks. Fibre
tows are passed through a resin bath before being wound
onto a mandrel in a variety of orientations, controlled
by the fibre feeding mechanism, and rate of rotation of
the mandrel.
Materials
Options:
Resins: Any, e.g. epoxy, polyester,
vinylester, phenolic.
Fibres: Any. The fibres are used straight from a creel and
not woven or stitched into a fabric form.
Cores: Any, although components are usually single skin.
|
 |
Main
Advantages:
This
can be a very fast and therefore economic method of laying
material down.
Resin content can be controlled by metering the resin onto
each fibre tow through nips or dies.
Fibre
cost is minimised since there is no secondary process to
convert fibre into fabric prior to use.
Structural
properties of laminates can be very good since straight
fibres can be laid in a complex pattern to match the applied
loads.
Main
Disadvantages:
The
process is limited to convex shaped components.
Fibre
cannot easily be laid exactly along the length of a component.
Mandrel costs for large components can be high.
The external surface of the component is unmoulded, and
therefore cosmetically unattractive.
Low viscosity resins usually need to be used with their
attendant lower mechanical and health and safety properties.
|
|
|
Typical
Applications:
Chemical storage tanks and pipelines,
gas cylinders, fire-fighters' breathing tanks
|
 |

|
|